Valve Body
Labor Time:1.5 hours
Labor Cost:$187.50
Parts Cost:$120
Total Cost:$307.50
Diaphragm
Labor Time:1.0 hour
Labor Cost:$125.00
Parts Cost:$40
Total Cost:$165.00
Solenoid
Labor Time:1.0 hour
Labor Cost:$125.00
Parts Cost:$60
Total Cost:$185.00
Actuator
Labor Time:2.0 hours
Labor Cost:$250.00
Parts Cost:$200
Total Cost:$450.00
Gaskets/O-Rings
Labor Time:0.5 hours
Labor Cost:$62.50
Parts Cost:$20
Total Cost:$82.50
Valve Body
Inspection:Look for any visible cracks or damage. Clean thoroughly with a solvent to remove carbon buildup or debris.
Repair Steps:If cracks or severe corrosion are found, replace the entire unit. Minor surface irregularities can be sanded or machined, then cleaned again.
Solenoid Coil
Inspection:Use a multimeter to test resistance. Verify there is no short or open circuit.
Repair Steps:If the coil is out of specification, replace it. Ensure solenoid connectors are free from corrosion before reassembly.
Diaphragm or Piston
Inspection:Check for tears, wear, or carbon deposits that might obstruct movement.
Repair Steps:Replace a damaged diaphragm. If a piston is stuck, clean the bore with a suitable cleaner and lightly lubricate before reinstalling.
Gasket and O-Rings
Inspection:Inspect all seal surfaces for cracks or flattening. Verify they form a tight seal when installed.
Repair Steps:Replace worn or damaged gaskets and O-rings. Use the manufacturer-recommended sealer or lubricant during installation.
Spring Mechanism
Inspection:Check spring tension and confirm it is not deformed or broken.
Repair Steps:Replace any weakened or deformed spring. Lightly lubricate contact points to ensure smooth operation.
Internal Passages
Inspection:Verify that air passages are clear. Look for blockages caused by carbon buildup or debris.
Repair Steps:Use compressed air and a small wire brush to remove deposits. Ensure passages are fully clear before reassembling.
What is an Air Control Valve and what does it do
What is an Air Control Valve and What Does It Do
AnAir Control Valveis a crucial component in various pneumatic systems, designed to regulate the flow and pressure of air. These valves are essential for controlling the direction, speed, and force of pneumatic actuators, such as cylinders and motors, which are used in a wide range of industrial applications.
Functions of an Air Control Valve:
- Regulation of Air Flow:Air control valves manage the amount of air that passes through a system, ensuring that the right volume is delivered to the pneumatic components.
- Pressure Control:These valves help maintain the desired pressure levels within the system, preventing over-pressurization and potential damage to equipment.
- Direction Control:By directing the flow of air, these valves determine the movement direction of pneumatic actuators, enabling precise control over machinery operations.
- Speed Control:Adjusting the air flow rate allows for the control of the speed at which pneumatic devices operate, providing flexibility and efficiency in various processes.
In summary, air control valves are vital for the efficient and safe operation of pneumatic systems, offering precise control over air flow, pressure, direction, and speed. Their application spans across numerous industries, including manufacturing, automotive, and aerospace, where they contribute to the automation and optimization of processes.
Solenoid
Common signs of failure: Slow or no response when energized, unusual buzzing or humming noises, or erratic operation. Overheating and visible signs of damage on the coil may also indicate the need for repair or replacement.
Valve Body
Common signs of failure: Visible cracks, corrosion, or excessive wear. Leaks or inconsistent airflow can also point to issues with the valve body that require inspection or repair.
Diaphragm
Common signs of failure: Air leaks, fluttering noises, or inconsistent pressure regulation. A torn or stiff diaphragm often leads to poor valve performance and may need replacement.
O-Rings and Seals
Common signs of failure: Leaks, diminished airflow, or intermittent pressure. Cracked, brittle, or flattened seals are indicators that the O-rings need replacing.
Spring
Common signs of failure: Reduced tension, valve sticking, or slow valve return movement. A broken or weakened spring may prevent the valve from opening or closing properly.
Gaskets
Common signs of failure: Leaks at the mounting or sealing surfaces, visible damage or warping, and failure to maintain consistent pressure. Damaged or worn gaskets often result in air escaping from the valve assembly.
How It Works
- Get a quote online or set-up a time to have your vehicle looked at.
- Pick time slots that work for you, easily, online.
- We will confirm appointments and send reminders.
- Our mechanics bring everything that is needed to you.
- All you have to do is provided a safe area for the work to be performed.
What we need from you
- A safe place to work on your vehicle
- No working on the side of busy roads
- No working on unstable or steep surfaces.
- We do not perform repairs during severe weather.
- Authorization from a property owner or management.
- Repair work done in a parking lot or at your requires permission.
- We do not do repairs in areas restricted by law.
Common Questions
Service Area
Our primary service area is greater Grand Rapids and includes Comstock Park, East Grand Rapids, Grandville, Kentwood, Walker, and Wyoming
Our secondary service area is provided by our Belding location and includes: Belding, Greenville, Ionia and the sorrounding areas.
Contact us if you have any questions about where we provide services.
