P codepowertrainMedium severity

P0438Catalyst Temperature Sensor High Input (Bank 2)

The Bank 2 catalyst temperature sensor signal voltage has climbed above its normal operating range.

Definition

The PCM flags P0438 when the Bank 2 catalyst temperature sensor signal exceeds its maximum plausible threshold — most commonly because the circuit is open and the reference pull-up drives the signal high, or because the wire is shorted to voltage. Catalyst temperature monitoring on Bank 2 is suspended and the MIL illuminates. There are no driveability symptoms, but the vehicle will fail emissions testing, and on diesels the fault can interfere with aftertreatment temperature management.

Common causes

  • Open sensor element from repeated heat cycling
  • Broken signal or return wire near the heat-stressed exhaust section
  • Disconnected, corroded, or backed-out connector terminal
  • Signal wire shorted to a voltage feed
  • ECM input circuit fault (rare)

Common misdiagnoses

  • Bank 2 converter replaced for a circuit-high electrical fault
  • Sensor replaced when a broken wire or loose terminal is the cause
  • Both banks' sensors replaced when only the Bank 2 circuit is open

Troubleshooting steps

  1. 1.Compare bank PIDs on a warm engine

    A Bank 2 reading stuck at its default or maximum while Bank 1 reads several hundred degrees confirms an electrical open, not a temperature event.

  2. 2.Jumper the harness connector

    Bridge the two harness terminals with the sensor unplugged; if the PID swings to the opposite extreme, wiring and ECM are proven good and the sensor is open.

  3. 3.Check wire continuity to the ECM

    Measure end-to-end resistance on both circuit wires; more than a few ohms indicates a break or a failing crimp or terminal.

  4. 4.Inspect connectors and heat-exposed wiring

    Look for terminals pushed out of the connector cavity and insulation embrittled by exhaust heat on the Bank 2 side.

  5. 5.Measure the sensor element

    An OL reading across the sensor at room temperature confirms the element has failed open.