Surge Tank Hose Repair Cost Guide
Upper Surge Tank Hose Repair
Typical labor time: 0.5-1 hour
Expected cost range: $62.50-$125 plus parts
Common parts cost: $30-$75
Total estimated cost: $92.50-$200
Lower Surge Tank Hose Repair
Typical labor time: 1-1.5 hours
Expected cost range: $125-$187.50 plus parts
Common parts cost: $35-$85
Total estimated cost: $160-$272.50
Side Surge Tank Hose Repair
Typical labor time: 0.75-1.25 hours
Expected cost range: $93.75-$156.25 plus parts
Common parts cost: $25-$65
Total estimated cost: $118.75-$221.25
*Note: Prices are estimates based on our standard rate of $125/hour. Actual costs may vary depending on vehicle make/model and any additional repairs needed. All repairs include pressure testing to ensure proper seal.
Additional Considerations:
- Diagnostic fee may apply if additional inspection is needed
- Emergency or after-hours service may incur additional charges
- Multiple hose replacements can often be done together at a reduced total labor time
- OEM vs aftermarket parts options available
Surge Tank Hose Repair Procedures
Upper Surge Tank Hose
Common Issues:Cracking, deterioration at connection points, coolant leaks
Repair Steps:
- Allow engine to cool completely (minimum 2 hours)
- Locate the upper surge tank hose connecting to the top of the radiator
- Place a drain pan under the connection points
- Loosen and remove hose clamps at both ends
- Carefully twist and pull the old hose to remove it
- Clean the connection points on both the surge tank and radiator
- Install new hose with fresh clamps
- Tighten clamps to manufacturer specifications
- Refill coolant and check for leaks
Lower Surge Tank Hose
Common Issues:Heat-related deterioration, collapsed hose, pinhole leaks
Repair Steps:
- Allow engine to cool completely (minimum 2 hours)
- Drain coolant system
- Locate the lower surge tank hose at bottom of surge tank
- Remove hose clamps at both ends
- Remove old hose (may require additional force due to location)
- Clean all connection points thoroughly
- Install new hose, ensuring proper routing
- Install new clamps and tighten to spec
- Refill cooling system
- Start engine and check for leaks
- Check coolant level after engine cools
Important Notes:
- Always use OEM or high-quality replacement hoses
- Replace clamps if showing any signs of wear
- Inspect surrounding components while performing repair
- Consider replacing both hoses if one shows significant wear
Note: These procedures may vary slightly depending on vehicle make and model. Always consult your vehicle's service manual for specific instructions.
Understanding Surge Tank Hoses

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Common Failure Symptoms of Surge Tank Hoses
Surge Tank Hose Maintenance Guide
Upper Surge Tank Hose
Signs of failure:
- Visible cracks or splits in the rubber
- Coolant leaks around hose connections
- Soft or spongy texture when squeezed
- Swelling or bulging sections
Service schedule: Inspect every 30,000 miles; replace every 60,000-90,000 miles or when showing signs of wear.
Lower Surge Tank Hose
Signs of failure:
- Coolant puddles under the vehicle
- Collapsed or kinked sections
- Hardened or brittle rubber
- White residue around connections
Service schedule: Inspect every 30,000 miles; replace every 60,000-90,000 miles or when showing signs of deterioration.
Overflow Surge Tank Hose
Signs of failure:
- Coolant overflow onto ground
- Discoloration or heat damage
- Loose or damaged clamps
- Visible wear at connection points
Service schedule: Inspect annually; replace every 60,000 miles or when damage is evident.
Note: These are general guidelines. Actual service intervals may vary based on vehicle make, model, and driving conditions. Always consult your vehicle's manual for specific recommendations.
How It Works
- Get a quote online or set-up a time to have your vehicle looked at.
- Pick time slots that work for you, easily, online.
- We will confirm appointments and send reminders.
- Our mechanics bring everything that is needed to you.
- All you have to do is provided a safe area for the work to be performed.
What we need from you
- A safe place to work on your vehicle
- No working on the side of busy roads
- No working on unstable or steep surfaces.
- We do not perform repairs during severe weather.
- Authorization from a property owner or management.
- Repair work done in a parking lot or at your requires permission.
- We do not do repairs in areas restricted by law.
Common Questions
Service Area
Our primary service area is greater Grand Rapids and includes Comstock Park, East Grand Rapids, Grandville, Kentwood, Walker, and Wyoming
Our secondary service area is provided by our Belding location and includes: Belding, Greenville, Ionia and the sorrounding areas.
Contact us if you have any questions about where we provide services.