Electronic Control Relay Repair Service Costs
Basic Relay Diagnostics and Testing
Typical service time: 1 hour
Cost: $125
Includes initial testing, basic troubleshooting, and diagnosis of relay issues.
Simple Relay Replacement
Typical service time: 1-2 hours
Cost: $125-$250
Includes removal of faulty relay, installation of new relay, and basic testing. (Parts additional)
Complex Relay System Repair
Typical service time: 2-3 hours
Cost: $250-$375
Includes diagnosis of multiple relay systems, repair of interconnected components, and comprehensive testing.
Control Panel Relay Service
Typical service time: 3-4 hours
Cost: $375-$500
Includes complete control panel inspection, multiple relay testing, system optimization, and full functionality verification.
Emergency Relay Repair Service
Typical service time: 1-3 hours
Cost: $187.50-$437.50 (1.5x standard rate)
Includes after-hours service, weekend repairs, and urgent response situations.
Note: These are estimated costs based on typical repair scenarios. Actual costs may vary depending on the complexity of the system and any required replacement parts. All parts are billed separately from labor.
Electronic Control Relay Repair Procedures
Power Control Relay
Common Issues:Contact wear, coil failure, or mechanical binding
Repair Steps:
- Disconnect power and remove relay from circuit
- Inspect contact points for pitting or wear
- Test coil resistance with multimeter
- Clean contact surfaces with electrical contact cleaner
- Replace contacts if severely worn
- Check mechanical movement for smooth operation
- Test relay operation before reinstallation
Time Delay Relay
Common Issues:Timing circuit failure, contact degradation
Repair Steps:
- Remove relay and verify timing function
- Check power supply connections
- Test timing circuit components
- Inspect and clean contacts
- Calibrate timing settings
- Replace internal components if necessary
- Verify proper timing sequence before reinstallation
Protective Relay
Common Issues:Calibration drift, sensor failure
Repair Steps:
- Document current settings before removal
- Test protective functions
- Calibrate sensing circuits
- Check all connections and terminals
- Test trip mechanisms
- Update firmware if applicable
- Perform full functional test
Motor Control Relay
Common Issues:Overload settings, contact failure
Repair Steps:
- Verify motor specifications
- Test overload protection settings
- Inspect and clean contacts
- Check thermal elements
- Adjust trip settings
- Test reset mechanism
- Verify proper operation with motor
Important Safety Note:All relay repairs should be performed by qualified technicians. Always follow proper lockout/tagout procedures and consult manufacturer specifications.
Regular maintenance and testing can prevent many common relay failures. Contact our professional team for expert relay repair services.
Understanding Electronic Control Relays
Time Delay Relay
What it is:A Time Delay Relay (TDR) is an electronic control device that provides precise timing functions using electronic components and circuitry.
What it does:TDRs control the timing between electrical operations, either delaying when a device turns on (delay-on) or when it turns off (delay-off). They're essential in applications requiring precise sequential operations or controlled timing intervals.
Phase Monitor Relay
What it is:A Phase Monitor Relay is a protective device that monitors three-phase power systems.
What it does:It continuously monitors voltage levels, phase sequence, and phase loss in three-phase systems. If it detects any anomalies like phase reversal, phase loss, or voltage imbalance, it automatically disconnects the protected equipment to prevent damage.
Current Monitor Relay
What it is:A Current Monitor Relay is a sensing device that monitors electrical current flow in a circuit.
What it does:It measures the current passing through a circuit and triggers when current levels exceed or fall below preset thresholds. This helps protect equipment from overcurrent conditions and detect underload situations.
Voltage Monitor Relay
What it is:A Voltage Monitor Relay is a protective device that monitors voltage levels in electrical systems.
What it does:It continuously monitors voltage and triggers when voltage levels go outside preset limits (either too high or too low). This protects equipment from damage caused by voltage fluctuations.
Temperature Control Relay
What it is:A Temperature Control Relay is a device that monitors and controls temperature in various applications.
What it does:It works with temperature sensors to maintain desired temperature ranges by controlling heating or cooling equipment. When temperatures exceed or fall below set points, the relay triggers appropriate responses.
Level Control Relay
What it is:A Level Control Relay is a device used to monitor and control liquid levels in tanks or containers.
What it does:It works with level sensors to maintain proper fluid levels by controlling pumps or valves. It can prevent overflow or dry running conditions in fluid management systems.
Speed Control Relay
What it is:A Speed Control Relay is a device that monitors and controls the speed of rotating equipment.
What it does:It monitors rotation speed and triggers when speeds exceed or fall below preset limits. This helps protect equipment from over-speed conditions and ensures proper operation at desired speeds.
Ground Fault Monitor Relay
What it is:A Ground Fault Monitor Relay is a safety device that detects current leakage to ground.
What it does:It continuously monitors for current leakage to ground and quickly disconnects power when a ground fault is detected, protecting both equipment and personnel from electrical hazards.
Power Factor Relay
What it is:A Power Factor Relay is a specialized device that monitors the power factor in electrical systems.
What it does:It measures the relationship between real and apparent power in an AC circuit and can trigger corrective actions when power factor falls below acceptable levels, helping maintain system efficiency.
Motor Protection Relay
What it is:A Motor Protection Relay is a comprehensive protective device specifically designed for electric motors.
What it does:It monitors various motor parameters including current, voltage, temperature, and speed, providing complete protection against overload, phase loss, ground faults, and other potentially damaging conditions.
Common Failure Symptoms of Electronic Control Relays: Identifying Warning Signs and Malfunctions
Common Signs of Electronic Control Relay Failures
Starter Relay
Signs of Failure:
- Clicking sound but engine won't turn over
- Complete silence when turning key
- Intermittent starting issues
- Burned smell from relay area
Service Schedule: Inspect every 60,000 miles or when starting issues occur
Fuel Pump Relay
Signs of Failure:
- Engine stalling unexpectedly
- No humming sound from fuel pump when key is turned
- Car won't start despite cranking
- Engine sputtering at high speeds
Service Schedule: Check every 70,000 miles or when fuel delivery issues present
Cooling Fan Relay
Signs of Failure:
- Engine overheating
- Fan doesn't activate at proper temperature
- Fan runs constantly
- Fan operates at wrong speeds
Service Schedule: Inspect annually, especially before summer months
Horn Relay
Signs of Failure:
- Horn doesn't work
- Horn sounds weak
- Horn stays on continuously
- Intermittent horn operation
Service Schedule: Test during annual safety inspection
A/C Compressor Relay
Signs of Failure:
- Air conditioning not engaging
- Intermittent A/C operation
- Clicking sound from relay when A/C is turned on
- A/C compressor running continuously
Service Schedule: Check during annual A/C service
Power Window Relay
Signs of Failure:
- Windows move slower than normal
- Windows work intermittently
- Windows only work from certain switches
- Burning smell when operating windows
Service Schedule: Test during regular electrical system inspection
Important Note: These are general guidelines. Specific service intervals may vary by vehicle make, model, and operating conditions. Always consult your vehicle's manual for manufacturer-recommended maintenance schedules.
How It Works
- Get a quote online or set-up a time to have your vehicle looked at.
- Pick time slots that work for you, easily, online.
- We will confirm appointments and send reminders.
- Our mechanics bring everything that is needed to you.
- All you have to do is provided a safe area for the work to be performed.
What we need from you
- A safe place to work on your vehicle
- No working on the side of busy roads
- No working on unstable or steep surfaces.
- We do not perform repairs during severe weather.
- Authorization from a property owner or management.
- Repair work done in a parking lot or at your requires permission.
- We do not do repairs in areas restricted by law.
Common Questions
Service Area
Our primary service area is greater Grand Rapids and includes Comstock Park, East Grand Rapids, Grandville, Kentwood, Walker, and Wyoming
Our secondary service area is provided by our Belding location and includes: Belding, Greenville, Ionia and the sorrounding areas.
Contact us if you have any questions about where we provide services.
