EGR Control Solenoid Repair Costs
Vacuum-Operated EGR Solenoid
Labor Time: 1-1.5 hours
Parts Cost: $50-100
Total Estimated Cost: $175-285
Electronic EGR Solenoid
Labor Time: 1.5-2 hours
Parts Cost: $150-300
Total Estimated Cost: $335-550
Digital EGR Solenoid (Modern Vehicles)
Labor Time: 2-3 hours
Parts Cost: $200-400
Total Estimated Cost: $450-775
Note: Prices are estimates based on our standard labor rate of $125/hour. Actual costs may vary depending on vehicle make, model, and year. Additional costs may apply if related components require replacement.
What's Included in the Service:
- Diagnostic testing
- Removal of old solenoid
- Installation of new solenoid
- System testing and verification
- Clearing of related diagnostic codes
Warranty:All parts and labor come with our standard 12-month/12,000-mile warranty for your peace of mind.
EGR Control Solenoid Repair Procedures
Vacuum-Operated EGR Solenoid
Tools needed:Basic hand tools, vacuum gauge, electrical multimeter
Repair steps:
- Locate the vacuum-operated EGR solenoid (typically near the intake manifold)
- Disconnect the negative battery terminal
- Remove electrical connector from the solenoid
- Label and disconnect vacuum lines
- Remove mounting bolts and extract solenoid
- Install new solenoid in reverse order
- Test operation using vacuum gauge
Electronic EGR Solenoid
Tools needed:Socket set, electrical multimeter, diagnostic scanner
Repair steps:
- Connect diagnostic scanner to verify fault codes
- Disconnect vehicle battery
- Locate electronic EGR solenoid on exhaust manifold
- Unplug electrical connector
- Remove mounting bolts (usually 2-3 bolts)
- Clean mounting surface
- Install new solenoid with new gasket
- Reconnect electrical connector
- Clear fault codes and perform relearn procedure if required
Digital EGR Solenoid
Tools needed:Advanced diagnostic scanner, socket set, torque wrench
Repair steps:
- Perform initial diagnostic scan
- Disconnect battery
- Remove engine cover if present
- Disconnect electrical harness
- Remove mounting bolts using torque sequence
- Clean mounting surface thoroughly
- Install new digital solenoid using new gasket
- Torque bolts to manufacturer specifications
- Reconnect electrical harness
- Perform ECU programming/calibration
- Conduct road test to verify proper operation
Important Notes:
- Always refer to manufacturer-specific repair procedures
- Check for related issues that may have caused solenoid failure
- Ensure proper electrical connections and vacuum integrity
- Some vehicles may require specialized tools or programming equipment
Repair times can vary from 1-3 hours depending on vehicle make/model and solenoid type. Professional installation is recommended for digital EGR solenoids requiring programming.
Understanding EGR Control Solenoids
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Common Failure Symptoms of EGR Control Solenoid
EGR Control Solenoid: Signs of Failure and Maintenance Guide
Vacuum-Operated EGR Solenoid
Signs of Failure:
- Check Engine Light illumination
- Rough idle or stalling
- Failed emissions test
- Engine pinging or knocking
- Decreased fuel economy
Service Schedule: Typically inspected during routine maintenance every 60,000 miles, but no specific replacement interval unless failure occurs.
Electronic EGR Solenoid
Signs of Failure:
- EGR-related diagnostic trouble codes
- Poor engine performance
- Increased NOx emissions
- Engine hesitation during acceleration
- Rough running at idle
Service Schedule: No set replacement interval, but should be inspected during major tune-ups (around 60,000-90,000 miles).
Digital EGR Solenoid
Signs of Failure:
- Specific EGR system error codes
- Poor throttle response
- Increased exhaust smoke
- Engine misfires
- Reduced power output
Service Schedule: Generally more reliable than older types, inspect every 100,000 miles or when check engine light appears.
Important Note: Regular maintenance and cleaning of the entire EGR system can help prevent solenoid failures. If you notice any of these symptoms, it's recommended to have your vehicle inspected by a qualified technician.
Preventative Maintenance Tips:
- Regular engine oil changes
- Use of quality fuel
- Periodic EGR system cleaning
- Address check engine lights promptly
- Follow manufacturer's maintenance schedule
How It Works
- Get a quote online or set-up a time to have your vehicle looked at.
- Pick time slots that work for you, easily, online.
- We will confirm appointments and send reminders.
- Our mechanics bring everything that is needed to you.
- All you have to do is provided a safe area for the work to be performed.
What we need from you
- A safe place to work on your vehicle
- No working on the side of busy roads
- No working on unstable or steep surfaces.
- We do not perform repairs during severe weather.
- Authorization from a property owner or management.
- Repair work done in a parking lot or at your requires permission.
- We do not do repairs in areas restricted by law.
Common Questions
Service Area
Our primary service area is greater Grand Rapids and includes Comstock Park, East Grand Rapids, Grandville, Kentwood, Walker, and Wyoming
Our secondary service area is provided by our Belding location and includes: Belding, Greenville, Ionia and the sorrounding areas.
Contact us if you have any questions about where we provide services.
