Common Exhaust System Repair Costs
Exhaust Pipe Replacement
Labor: 1-2 hours ($125-250)
Parts: $50-200
Total Estimated Cost: $175-450
Note: Cost varies based on vehicle make and pipe section location
Catalytic Converter Replacement
Labor: 1-2 hours ($125-250)
Parts: $300-2,500
Total Estimated Cost: $425-2,750
Note: Prices vary significantly between OEM and aftermarket parts
Muffler Replacement
Labor: 1-2 hours ($125-250)
Parts: $100-400
Total Estimated Cost: $225-650
Note: Custom performance mufflers may cost more
Exhaust Manifold Replacement
Labor: 2-4 hours ($250-500)
Parts: $200-600
Total Estimated Cost: $450-1,100
Note: Some vehicles require additional labor due to tight engine bay spacing
Exhaust Leak Repair
Labor: 0.5-1 hour ($62.50-125)
Parts: $10-50
Total Estimated Cost: $72.50-175
Note: Simple repairs may only require gasket replacement or welding
O2 Sensor Replacement
Labor: 0.5-1 hour ($62.50-125)
Parts: $50-300
Total Estimated Cost: $112.50-425
Note: Vehicles may have multiple sensors requiring replacement
*All prices are estimates and may vary based on vehicle make, model, and year. Additional parts or repairs may be necessary after inspection. Labor rate calculated at $125/hour.
Common Exhaust System Repairs and Procedures
Muffler Replacement
Procedure Steps:
- Raise vehicle on lift and inspect muffler condition
- Spray penetrating oil on rusted bolts and connections
- Remove old muffler hangers and clamps
- Cut old muffler off if necessary using cutting tool
- Clean mounting surfaces and connection points
- Install new muffler with new gaskets if required
- Attach new clamps and hangers
- Test for leaks and proper sound
Catalytic Converter Replacement
Procedure Steps:
- Diagnose converter efficiency using scanner
- Raise vehicle and locate converter
- Remove oxygen sensors if present
- Remove mounting bolts and hangers
- Remove old converter
- Install new converter with new gaskets
- Reinstall oxygen sensors with anti-seize compound
- Secure all mounting hardware
- Start engine and check for leaks
Exhaust Pipe Repair/Replacement
Procedure Steps:
- Locate source of leak or damage
- Remove affected section of pipe
- Clean mating surfaces
- Install new pipe section with clamps or weld as needed
- Replace hangers if worn
- Check alignment and clearance
- Test for leaks
Exhaust Manifold Replacement
Procedure Steps:
- Allow engine to cool completely
- Remove heat shields
- Disconnect oxygen sensors
- Remove manifold bolts
- Remove old manifold and gasket
- Clean mounting surface thoroughly
- Install new gasket
- Install new manifold with new hardware
- Torque bolts to specification in proper sequence
- Reconnect oxygen sensors
- Start engine and check for leaks
Exhaust Hanger Replacement
Procedure Steps:
- Identify worn or broken hangers
- Support exhaust system
- Remove old rubber hangers
- Clean mounting points
- Install new rubber hangers
- Verify proper alignment
- Check system for proper support
Note:All repairs should be performed by qualified technicians using proper safety equipment. Procedures may vary by vehicle make and model.
Additional services may be recommended based on inspection findings. All repairs include a final quality check to ensure proper operation and safety.
Common Exhaust System Repairs
Catalytic Converter Replacement
Thecatalytic converteris a crucial emissions control device that converts harmful exhaust gases into less harmful substances. When it fails, you may experience reduced engine performance, failed emissions tests, and a check engine light. Replacement is necessary to maintain proper emissions control and vehicle performance.
Muffler Repair or Replacement
Themufflerreduces engine noise and helps direct exhaust gases away from the vehicle. Common issues include rust holes, internal damage, or loose baffles. Repairs may involve patching holes or complete replacement to restore proper noise reduction and exhaust flow.
Exhaust Pipe Repair
Exhaust pipeschannel gases from the engine through the entire system. They can develop leaks, cracks, or rust holes over time. Repairs may include welding patches, replacing sections, or installing new clamps to ensure proper exhaust flow and prevent dangerous fumes from entering the cabin.
Oxygen Sensor Replacement
Theoxygen sensormonitors the air-fuel mixture in your exhaust system and helps the engine computer optimize performance. When it fails, you may experience poor fuel economy and rough running. Replacement ensures proper engine operation and fuel efficiency.
Exhaust Manifold Repair
Theexhaust manifoldcollects exhaust gases from multiple cylinder heads and channels them into the exhaust system. Common issues include cracked manifolds or blown gaskets. Repairs involve replacing gaskets or the entire manifold to prevent exhaust leaks and maintain proper engine performance.
Exhaust Hangers and Mount Replacement
Hangers and mountssupport the entire exhaust system under your vehicle. When they fail, the system can sag, causing damage and noise. Replacement ensures proper support and prevents damage to other exhaust components.
Heat Shield Repair
Heat shieldsprotect your vehicle's components and undercarriage from excessive exhaust heat. When damaged or loose, they can cause rattling noises and reduce protection. Repairs involve reattaching loose shields or replacing damaged ones to maintain proper heat protection.
Resonator Replacement
Theresonatorworks with the muffler to fine-tune exhaust noise and improve engine performance. When damaged, it can cause excessive noise or affect engine efficiency. Replacement helps maintain proper sound levels and optimal exhaust flow.
Common Signs and Symptoms of Exhaust System Failure
Common Exhaust System Repairs & Maintenance Guide
Catalytic Converter
Signs of Failure:
- Check Engine Light illuminated
- Decreased engine performance
- Rotten egg smell from exhaust
- Failed emissions test
- Rattling noise under vehicle
Service Schedule: Should last the lifetime of vehicle (10+ years) unless damaged or clogged
Muffler Repair/Replacement
Signs of Failure:
- Loud exhaust noise
- Visible rust or holes
- Dragging on ground
- Excessive vibration
- Exhaust fumes in cabin
Service Schedule: 5-7 years average lifespan with normal use
Exhaust Manifold
Signs of Failure:
- Ticking noise, especially when cold
- Burning smell
- Decreased fuel efficiency
- Exhaust leak noise
Service Schedule: No regular maintenance required; repair/replace only when failing
Oxygen Sensor
Signs of Failure:
- Check Engine Light
- Poor fuel economy
- Rough idle
- Failed emissions test
Service Schedule: Typically needs replacement every 60,000-90,000 miles
Exhaust Pipes
Signs of Failure:
- Visible rust or holes
- Exhaust leaks
- Louder than normal exhaust
- Hanging or dragging pipes
Service Schedule: Should last 8-10 years under normal conditions
Exhaust Hangers
Signs of Failure:
- Sagging exhaust system
- Increased vibration
- Scraping sounds
- Visible rubber deterioration
Service Schedule: Inspect annually; replace when rubber shows signs of wear
Exhaust Gaskets
Signs of Failure:
- Ticking or tapping sounds
- Exhaust leaks
- Burning smell
- Decreased performance
Service Schedule: Replace when removing any exhaust components or when leaks occur
Note: Service intervals may vary based on driving conditions, climate, and vehicle make/model. Always consult your vehicle's owner manual for specific maintenance schedules.
How It Works
- Get a quote online or set-up a time to have your vehicle looked at.
- Pick time slots that work for you, easily, online.
- We will confirm appointments and send reminders.
- Our mechanics bring everything that is needed to you.
- All you have to do is provided a safe area for the work to be performed.
What we need from you
- A safe place to work on your vehicle
- No working on the side of busy roads
- No working on unstable or steep surfaces.
- We do not perform repairs during severe weather.
- Authorization from a property owner or management.
- Repair work done in a parking lot or at your requires permission.
- We do not do repairs in areas restricted by law.
Common Questions
Service Area
Our primary service area is greater Grand Rapids and includes Comstock Park, East Grand Rapids, Grandville, Kentwood, Walker, and Wyoming
Our secondary service area is provided by our Belding location and includes: Belding, Greenville, Ionia and the sorrounding areas.
Contact us if you have any questions about where we provide services.
