Engine Intake Manifold Runner Control Lever Repair Costs
Below are the typical repair costs for Engine Intake Manifold Runner Control Lever services. All estimates include our standard labor rate of $125/hour plus parts.
Basic Runner Control Lever ReplacementA straightforward replacement of the runner control lever typically takes 1-2 hours.
- Labor: $125-250
- Parts: $75-150
- Total Estimated Cost: $200-400
For vehicles requiring intake manifold removal to access the runner control lever, service typically takes 3-4 hours.
- Labor: $375-500
- Parts: $75-150
- Total Estimated Cost: $450-650
When additional components need replacement (actuators, sensors, etc.), service can take 4-6 hours.
- Labor: $500-750
- Parts: $200-400
- Total Estimated Cost: $700-1,150
Note: Actual costs may vary depending on vehicle make/model and any additional repairs needed. All estimates are approximate and subject to change based on inspection findings.
Engine Intake Manifold Runner Control Lever Repair Guide
Safety First:Before beginning any repair, ensure the engine is completely cool and the battery is disconnected to prevent any accidents.
Common Repair Steps:
1. Initial Diagnosis
- Scan vehicle for diagnostic trouble codes (DTCs)
- Listen for clicking noise from the intake manifold area
- Verify runner control lever movement with engine running
2. Access the Runner Control Lever
- Remove engine cover (if applicable)
- Locate the intake manifold runner control assembly
- Document and photograph electrical connections for reassembly
- Disconnect electrical connectors
3. Removal Process
- Remove mounting bolts securing the runner control lever
- Carefully detach the lever from the manifold
- Clean the mounting surface area
4. Inspection
- Check for worn or broken pivot points
- Inspect actuator functionality
- Examine electrical connections for corrosion
- Verify linkage condition
5. Installation of New Component
- Compare new part with old part to ensure correct replacement
- Install new runner control lever
- Torque mounting bolts to manufacturer specifications
- Reconnect electrical connections
6. Verification
- Clear any diagnostic trouble codes
- Start engine and verify proper operation
- Check for any unusual noises
- Perform test drive to ensure proper functionality
Time Required:Typically 1-2 hours depending on vehicle model and accessibility
Tools Needed:
- Socket set and ratchet
- Torque wrench
- Diagnostic scanner
- Basic hand tools
- Safety glasses
- Work gloves
Note: This is a general guide. Specific steps may vary by vehicle make and model. Always consult your vehicle's service manual for exact specifications and procedures.
Warning:If you're not confident in performing this repair, please consult a professional mechanic. Improper repair can lead to engine performance issues and potential damage.
Engine Intake Manifold Runner Control Lever: Function and Purpose

The Engine Intake Manifold Runner Control Lever is acrucial component in modern vehicle enginesthat helps optimize engine performance across different RPM ranges. Here's a detailed explanation of what it is and how it works:
What is an Engine Intake Manifold Runner Control Lever
This component is amechanical devicethat controls the length and configuration of the intake runners in variable-length intake manifold systems. It's typically connected to actuators that adjust butterfly valves or flaps within the intake manifold.
Primary Functions
- Air Flow Control:Adjusts the path and volume of air entering the engine cylinders
- Performance Optimization:Enhances both low-end torque and high-end horsepower
- Fuel Efficiency:Helps improve fuel economy by optimizing air-fuel mixture
How It Works
The control lever operates in two main ways:
- Low RPM Operation:
- Maintains longer intake runner length
- Improves low-end torque
- Enhances engine response at lower speeds
- High RPM Operation:
- Switches to shorter runner length
- Increases airflow for better high-end power
- Optimizes performance at higher engine speeds
Benefits
Installing and maintaining a properly functioning Engine Intake Manifold Runner Control Lever provides several advantages:
- Better overall engine performance
- Improved fuel efficiency
- Enhanced engine response across all RPM ranges
- Smoother power delivery
- Reduced emissions
Note: Regular maintenance and inspection of this component is essential for optimal engine performance and efficiency.
Common Failure Symptoms of Engine Intake Manifold Runner Control Lever
Engine Intake Manifold Runner Control Lever: Signs of Failure & Maintenance Guide
Common Signs of Failure
Check Engine Light
One of the first indicators of a failing runner control lever is an illuminated check engine light, often accompanied by error codes P2004-P2017.
Rough Idle
The engine may experience unstable idle conditions or fluctuating RPMs when the runner control lever isn't functioning properly.
Decreased Performance
You might notice:
- Reduced acceleration
- Poor fuel economy
- Hesitation during acceleration
- Loss of power at specific RPM ranges
Unusual Noises
A clicking or rattling sound from the intake manifold area, especially during acceleration or deceleration.
Maintenance Schedule
Regular Inspection
Visual inspection every 30,000 miles or when performing other routine maintenance.
Cleaning Service
Recommended cleaning every 60,000 miles to remove carbon deposits and ensure smooth operation.
Testing
Professional diagnostic testing recommended if:
- Check engine light appears
- Performance issues arise
- During regular maintenance intervals (60,000-90,000 miles)
Replacement
No set replacement interval - replace as needed based on inspection results or if failure occurs. Typical lifespan is 80,000-120,000 miles depending on driving conditions and maintenance.
Note: These are general guidelines. Specific maintenance schedules may vary by vehicle make and model. Always consult your vehicle's owner manual for manufacturer-specific recommendations.
How It Works
- Get a quote online or set-up a time to have your vehicle looked at.
- Pick time slots that work for you, easily, online.
- We will confirm appointments and send reminders.
- Our mechanics bring everything that is needed to you.
- All you have to do is provided a safe area for the work to be performed.
What we need from you
- A safe place to work on your vehicle
- No working on the side of busy roads
- No working on unstable or steep surfaces.
- We do not perform repairs during severe weather.
- Authorization from a property owner or management.
- Repair work done in a parking lot or at your requires permission.
- We do not do repairs in areas restricted by law.
Common Questions
Service Area
Our primary service area is greater Grand Rapids and includes Comstock Park, East Grand Rapids, Grandville, Kentwood, Walker, and Wyoming
Our secondary service area is provided by our Belding location and includes: Belding, Greenville, Ionia and the sorrounding areas.
Contact us if you have any questions about where we provide services.
